- Products
- Loss-In-Weight Blender
- MD-BATCH
Improved mixing precision
Improved Control precision
Cost reduction
mD-bATCH
For For Extrusion Process
- Maximize throughput in a compact size
- The maximum mixing accuracy has been improved from 0.5% to 0.3%, and the extrusion control accuracy has been further improved from 0.3% to 0.2%.
- With a streamlined design and a 30% lower price tag, the new product offers an improved user experience and better value for money.
More Details
MD-bATCH: For Extrusion Process
Modularity
- The "basic machine" is designed for two ingredients and comes equipped with wiring terminals and a control box that are prearranged for easy upgrading to accommodate up to 6 ingredients.
- The upgrade kits include all necessary parts, wires, and fittings, along with clear, easy-to-follow instructions. Adding more ingredients is a straightforward DIY operation, making it quick and simple without the need for technical commissioning. This flexibility allows users to adapt the machine to their specific needs efficiently.
Easy Cleaning
- Inclined gate-connected to the drain spout, ensures complete drainage of ingredients with no residues left behind.
- Quickly removable slide-gate block that allows for deep cleaning, ensuring optimal hygiene and efficiency in your production process.
Vibration damping
- A mixing drum engineered with a unique design, perfected through extensive testing to ensure optimal mixing angles, resulting in uniform blends and accelerated discharge rates.
Double action blender
- Gravimetric gain-in-weight blending.
- Gravimetric loss-in-weight. extrusion control
- Extruders control and take-off control.
The next-generation intelligent control software
- More user-friendly, highly accurate, and intelligent
- Both remote and mobile control provided, allowing you to manage your devices and monitor production status in real time, anytime, anywhere.
How to calculate the Output capacity of the MD-BATCH ?
Size for part of MD-BATCH at a glance
| Model | Unit Output | Optional Unit | Weight | Ambient temperature | Max temperature of materials | Max temperature of material | Extrusion accuracy | Mixing accuracy |
|---|---|---|---|---|---|---|---|---|
|
MD-BATCH-150
|
150
|
2~6
|
190KG
|
50℃
|
70℃
|
110℃
|
<0.3%
|
<0.5%
|
|
MD-BATCH-300
|
300
|
2~6
|
200KG
|
50℃
|
70℃
|
110℃
|
<0.3%
|
<0.5%
|
Notes:
1). To facilitate the automatic feeding of the storage barrel, the level sensor can be selected according to requirements. Additionally, to better coordinate with the entire discharge process, our control software also provides signal interfaces.
2). In addition to standard models, we can also customize economical and special models according to requirements.
3). Our software controls the extrusion products by monitoring thickness and weight per meter, resulting in a minimum savings of 2% in raw materials.
Size for MD-bATCH-150 at a glance
Applications of MD-BATCH in Film & Cast Extrusion Process
Numerous case studies, coupled with improved energy savings and higher efficiency.
Applications of MD-BATCH in Sheet Extrusion Process
A smarter system that consumes fewer raw materials and generates greater value.
operation galleries
A brief overview of MGB series applications
The MGB series offers a wide range of accessories to meet the diverse needs of our customers.
Device Image |
Device Name |
Parameters |
Description |
Brand |
|---|---|---|---|---|
 |
Discharge valve |
\ |
Standard discharge valve for bulk materials |
\ |
 |
Load cells |
\ |
High-accuracy load cell |
Mettler Tolrdo ETC |
 |
High-performance, robust circuit control board |
\ |
Overall circuit control of the machine. |
\ |
 |
Modular hopper |
Up to 6 optional components |
Modular hopper, available in custom configurations. |
\ |
 |
Centralized control Panel |
\ |
For centralized control and device interconnection. |
\ |
 |
Encoder Wheel |
\ |
For controlling extrusion |
\ |
 |
Pneumatic Control Valve |
\ |
We offer customizable pneumatic control solutions for mixed materials, focusing on cost-effectiveness and adaptability. |
FESTO, Schneider, SIEMENS,ORMON ETC |
 |
Low Level Alarm |
\ |
Sensors to detect and alert for critically low material levels in hoppers |
\ |
 |
Controller Remote Cable Kit |
3m / 5m /10m |
Remote cable for touchscreen identification |
\ |
 |
Touchscreen |
7-15 inches |
Our software is designed to accommodate a wide range of screen sizes, ensuring optimal user experience. |
SIEMENS ETC |
 |
Volumetric screw |
\ |
We provide customized screw solutions tailored to specific material handling and metering requirements. |
\ |
 |
Floor Stand |
\ |
Floor-mounted blender for convenient access, rapid material changes, and simplified cleaning. |
\ |
 |
Stub Tubes |
\ |
For Blender mounted |
\ |
 |
Stand Wheels |
\ |
\ |
\ |
Discover practical applications of MD-BATCH
MD-BATCH has been successfully deployed in numerous high-performance film manufacturing applications, such as high-barrier and cast film production. These real-world implementations demonstrate MD-BATCH's ability to facilitate consistent production of premium-quality films. By optimizing key processes, MD-BATCH ensures superior product quality and drives production excellence.
Related Products
Air Ring
ML-LOADER
Software For MGB-Series
MS-Doser
